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Promotional magnet printing — design, thickness, and use cases

Published 2026-06-02 · 5 min read

Custom magnets are the marketing format with the longest active life. A business card lives in a wallet for two weeks before it's lost; a refrigerator magnet stays visible for years. The unit economics are also unusual — magnets cost more than business cards but generate referral calls long after the campaign that printed them is forgotten.

The four magnet products

Thickness reality check

Magnet thickness drives grip strength and durability. 14pt and 20 mil are thin enough to mail flat in a #10 envelope but hold reliably on a fridge or file cabinet. 30 mil is necessary for vehicle exterior — anything thinner peels off at highway speed. 40 mil is overkill for almost any use case but exists for heavy-duty industrial applications.

Designing for the format

  1. Phone number first. Magnets are mostly read at the moment someone needs the service — make the phone number readable from across a kitchen.
  2. Service category second. "Plumber" or "HVAC" or "Tow truck" in large type. Brand name is less important than what you do.
  3. Avoid full-bleed photo backgrounds. Magnets get glanced at, not studied. High-contrast solid color works better.
  4. QR code optional. If you include one, it must be at least 1" square to scan reliably from across a room.

Mailing magnets

14pt and 20 mil magnets mail in a standard #10 envelope at first-class rates if you keep them under the 1-ounce limit. 30 mil magnets push into the 2-ounce tier. Don't try to machine-feed magnets through automated mail equipment — they jam. Magnets either ship in bulk pre-sorted bags or get hand-stuffed into envelopes.

Use cases that consistently work

What about use cases that don't work

Magnets fail for time-sensitive promotions ("sale this weekend") because the medium implies keep-forever. Magnets also fail for ultra-premium brand campaigns — flexible magnet stock reads as "promotional" not "luxury," no matter how nice the print. For premium leave-behinds, heavy soft-touch business cards beat magnets.

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