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60lb Envelope printed CMYK at 300 dpi with 0.125" bleed. Custom-printed envelopes in standard #10 business format and oversized presentation formats. Branding the envelope lifts open rates measurably on direct mail. Stock: 60lb. Order online with instant pricing across stock, finish, and size combinations; we run print-ready file checks (bleed, safe zone, DPI, color space) before going to press.
60lb envelope printing from zprintz helps print sellers save and profit. Order custom printed envelopes today for clients who need personalized envelopes.
Specifications
- Color
- Full color CMYK
- Quantities
- 100–5,000
- Sizes
- 7 available — 4.125 x 9.5 (#10 no window), 4.125 x 9.5 (#10 window), 4.375 x 5.75, 5.25 x 7.25, +3 more
- File Type
- Bleed
- 0.125"
- Safe zone
- 0.125"
- DPI
- 300
How it compares
- The finish principles (matte for editorial, UV for photo, silk lam for keepsake) apply across most paper-stationery formats.
- Text-weight stock (60lb, 70lb, 80lb, 100lb) maps directly to brochures, notepads, and envelopes.
Production-ready setup template for every available size. Download one to design externally — the page geometry matches what our editor exports.
What is 60lb envelope printed on?
60lb Envelope prints on 60lb stock.
How should I prep my file?
Build at the final trim size plus 0.125" bleed on every outer edge. Keep important text and logos at least 0.125" inside the trim line. For folded products, account for the fold position when laying out panels — the configurator shows the per-panel safe zones. Export as press-ready PDF at 300 dpi in CMYK. Outline fonts before export.
Will the envelope clear USPS for automated mail?
Standard #10 business envelopes (4.125×9.5) clear USPS automation. Self-adhesive variants are pre-glued for sealing. Window envelopes have a clear panel cut into the front face for a printed address card. Always test a sample with your mailing partner before printing in bulk.
How long does production take?
Most paper-stationery formats run 3–5 business days from file approval, plus shipping. Specialty finishes (foil, spot UV, die-cut, lamination) add 1–2 days. Larger quantities don't meaningfully extend production because press setup dominates short to mid runs.
Need the dimensions, bleed and file-format requirements? See the full 60lb envelope specs →